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FORD AX4N - Metallic "Clunk" Noise During Reverse Engagement

Posted on by Amos

COMPLAINT: Some models of the 1994-1996 Taurus/Sable and 1995-1996 Continental, equipped with the AX4N transaxle may exhibit a metallic clunk noise coming from the transaxle during engagement to reverse. Upon inspection you will usually find that the...

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MAZDA GF4A-EL- Front Seal Blowout Or Chronic Leaker

Posted on by Amos

COMPLAINT: Continuous front seal leak or front seal forced out onto the converter hub repeatedly. More hot car tools vas 5054a manual and m35080 programmer to help you. CAUSE: The cause may be, insufficient drainback passages in the pump support, or worn...

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THM 4L60-E - Internal Wire Harness Identification

Posted on by Amos

1993 Models Only - Has a “single” guide rail on the side of the wire harness connector that connects to the Pressure Switch Assembly, and the harness connector is Red in color, as shown in Figure 1, 1994 Models Only - Has “Two” guide rails on the top...

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THM 4L60-E - Push-In Cooler Line Fittings

Posted on by Amos

CHANGE: Beginning at the start of production for 1996 models, all “C” and “K” Trucks and “G” Vans were built with a new design “Push-In” cooler line fittings for the transmission (See Figure 1). Get more hot car tools launch x431 diagun and CReader V...

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THM 200-4R - “CHATTERS” In Reverse, All Forward Gears Ok

Posted on by Amos

COMPLAINT: The vehicle may display a “Chatter” and/or a slipping condition when the selector lever is placed in the Reverse position. All forward gears are OK. CAUSE: The cause may be, leaking of reverse feed oil, created by a bent or warped spacer plate,...

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THM 4L80-E - 1994 Output Speed Sensor Eliminated

Posted on by Amos

CHANGE: Beginning at the Start Of Production for the 1994 model year, all 4WD models only of the THM 4L80-E/4L80-EHD transmissions have revised vehicle speed sensor wiring circuits. Allso find useful tools Creader VI+ and Launch X431 Master from vtoolshop....

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FORD AXODE (AX4S) - Slip On 2-3 Shift And/Or No 2-3 Shift

Posted on by Amos

COMPLAINT: Before and/or after overhaul, the vehicle exibits a flare or slipping condition on the 2-3 shift, or a no 2-3 shift at all, on some 96-97 Taurus, 96-97 Sable, 96-97 Windstars.ak500 CAUSE: The cause may be, a mis-machined direct/intermediate...

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FORD CD4E - Intermittent Trouble Code 628 Or p0741

Posted on by Amos

COMPLAINT: Vehicle exhibits an intermittent Diagnostic Trouble Code 628, or OBD Code P0741, and when the code is stored in the PCM memory, you will have a flashing OD Cancel indicator lamp and harsh shifts will occur. This DTC is a "Torque Converter Clutch...

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FORD E4OD- No Flow To Cooler,After Rebuild

Posted on by Amos

CHANGE: After rebuild, your E40D transmission is returned with premature planetary failure due to a lack of lubrication, or if you checked lube flow before delivery, you find zero lube flow, and zero flow from the front “To Cooler” fitting. REASON: The...

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FORD CD4E - Direct Clutch Steel Plates Change

Posted on by Amos

COMPLAINT: Beginning on March 1, 1996, all CD4E transaxles in 1996 Contour, Mystique and Probe vehicles, equipped with the 2.OL engine, were assembled with thinner direct clutch steel plates, as shown in Figure 1. CAUSE: Incorporation of the direct clutch...

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